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Factory

OEM ODM

TW RACING adopts a fully vertically integrated manufacturing system. From product design and R&D, mold development, CNC precision machining, forging, heat treatment, surface finishing, to final assembly and quality control, every stage is completed in-house under a one-stop production process. With complete control over the entire manufacturing workflow, we are able to ensure strict product quality and consistency, significantly shorten development and lead times, and provide flexible solutions for small-batch production or highly customized requirements.

Leveraging the advantages of vertical integration, TW RACING eliminates the need for external supply chains, effectively reducing cost and uncertainty while ensuring that every product meets international standards such as TÜV, ISO, VIA, and JWL.

  • Research & development
  • Production
  • Quality control
  • Deliver

COILOVER production process

  1. 013D Scanning

    High-precision 3D scanning is used to create accurate part models, ensuring dimensional accuracy.

  2. 02Drafting

    Complete engineering drawings are produced based on design requirements, with dimensions and tolerances clearly annotated.

  3. 033D Printing

    Rapid prototyping of components to verify structural feasibility and design accuracy.

  4. 04Spring Production

    Precision-wound springs and aluminum-extruded trays are manufactured to ensure optimal elasticity and structural strength.

  5. 05Forged Upper Mounts

    High-pressure forging increases metal density and enhances durability.

  6. 06CNC Machining (Finishing)

    Precision CNC machining ensures dimensional accuracy and assembly fit.

  7. 07Plastic Injection

    Adjustable rod components are produced to provide precise suspension system tunability.

  8. 08Lathe Threading / Cylinder Boring

    Components are machined for structural precision and long-term durability.

  9. 09Laser Cutting

    High-energy laser cutting ensures clean edges and improves production efficiency.

  10. 10Welding

    Professional welding techniques strengthen structural connections while maintaining uniform load distribution.

  11. 11Anodizing

    Surface anodization enhances corrosion resistance, wear resistance, and overall finish quality.

  12. 12DU Piston Powder Injection Molding

    DU piston bushings are produced using injection molding, ensuring wear resistance and low friction performance.

  13. 13Central Axis Multi-Function Machining

    A multi-functional machining center precisely processes the central axis, ensuring coaxiality and dimensional accuracy.

  14. 14Rockwell Hardness Testing

    Material hardness is measured using a Rockwell hardness tester, ensuring metal strength and consistency.

  15. 15DU Concentricity Gauge

    Measures the concentricity of DU pistons, ensuring smooth operation and consistent lifespan.

  16. 162.5D Projection System

    Uses a 2.5D projector to inspect part dimensions and geometric accuracy.

  17. 17RA Surface Roughness Measurement

    Measures surface roughness to ensure optimal sliding performance and effective sealing.

  18. 18Shaft Concentricity Gauge

    Checks shaft coaxiality to prevent eccentricity from affecting structural load and operation.

  19. 19Salt Spray Test

    Simulates harsh environments to assess corrosion resistance and ensure product durability.

  20. 20Damping Test

    Conducts dynamic testing of shock absorber damping curves to ensure stable performance and precise tuning.

  21. 21Real Vehicle Testing

FORGED WHEELS production process

  1. 013D Scanning

    High-precision 3D scanning is used to create accurate part models, ensuring dimensional accuracy.

  2. 02Drafting

    Complete engineering drawings are produced based on design requirements, with dimensions and tolerances clearly annotated.

  3. 03Stress Analysis

    Finite Element Analysis (FEA) is performed using professional simulation software to evaluate product stress under various conditions, proactively identifying potential structural risks and ensuring strength and durability.

  4. 04Milling

    High-precision CNC milling is used for cutting, ensuring accuracy and stability in critical components, meeting strict manufacturing standards.

  5. 05Grinding & Polishing

    Products undergo surface grinding and polishing to enhance flatness and surface finish, providing a solid foundation for subsequent coatings and treatments.

  6. 06Painting & Coating

    Professional spraying and controlled baking processes ensure excellent adhesion, weather resistance, and aesthetic quality, with multiple color options available per customer requirements.

  7. 07Radial Load Durability Test

    Simulates radial loads experienced during real-world use, conducting long-term durability testing to ensure the product maintains structural integrity under high-pressure conditions.

  8. 08Rotary Bending Test

    Evaluates material fatigue resistance through high-speed rotation and repeated bending, verifying the product can maintain safety and stability over extended use.

  9. 09Impact Test

    Simulates sudden impacts and extreme conditions to assess shock resistance, ensuring the product can reliably protect users in unexpected situations.

  10. 10QC Inspection, Assembly & Packaging

    The Quality Management team performs rigorous inspections covering dimensions, appearance, and functionality. Products are assembled and securely packaged only after passing all standards, ensuring delivery in optimal condition.

  11. 11Real Vehicle Testing

BRAKE SYSTEM production process

  1. 013D Scanning

    High-precision 3D scanning is used to create accurate part models, ensuring dimensional accuracy.

  2. 02Drafting

    Complete engineering drawings are produced based on design requirements, with dimensions and tolerances clearly annotated.

  3. 03CNC Lathe

    Precision parts machined with CNC lathes to ensure structural accuracy and concentricity.

  4. 04Sandblasting

    Applies sandblasting to enhance surface adhesion and remove oxidation or burrs.

  5. 05Painting & Coating

    Professional spraying and controlled baking processes ensure excellent adhesion, weather resistance, and aesthetic quality, with multiple color options available per customer requirements.

  6. 06Logo Engraving / Sticker Application

    Implements laser engraving or sticker application for brand identification and custom markings.

  7. 07Brake Disc Dynamic Balancing Test

    Performs dynamic balance testing to ensure stable disc rotation and minimize vibration at high speeds.

  8. 08Brake Pad Testing

    Assesses friction coefficient, wear resistance, and braking performance to guarantee safety and reliability.

  9. 09O-Ring Projection Measurement

    Uses a projector to precisely measure O-ring dimensions and geometric accuracy, ensuring optimal sealing performance.

  10. 10Real Vehicle Testing

AIR SUSPENSION production process

  1. 013D Scanning

    High-precision 3D scanning is used to create accurate part models, ensuring dimensional accuracy.

  2. 02Drafting

    Complete engineering drawings are produced based on design requirements, with dimensions and tolerances clearly annotated.

  3. 03Upper Mounts 3D Printing

    Rapid prototyping to verify structural feasibility and design accuracy.

  4. 04Forged Upper Mount

    Manufactured using high-pressure forging to improve material strength and durability.

  5. 05CNC Machining (Finishing)

    Precision CNC machining ensures dimensional accuracy and assembly fit.

  6. 06Plastic Injection

    Produces precision adjustment rods, ensuring the suspension system provides accurate adjustability.

  7. 07Lathe Threading / Cylinder Boring

    Components are machined for structural precision and long-term durability.

  8. 08Laser Cutting

    High-energy laser cutting ensures clean edges and improves production efficiency.

  9. 09Welding

    Professional welding techniques strengthen structural connections while maintaining uniform load distribution.

  10. 10Anodizing

    Surface anodization enhances corrosion resistance, wear resistance, and overall finish quality.

  11. 11DU Piston Powder Injection Molding

    DU piston bushings are produced using injection molding, ensuring wear resistance and low friction performance.

  12. 12Leak Test / Airbag Simulation

    Simulates pressurized conditions to detect air leaks, ensuring airtightness and pressure resistance.

  13. 13Central Axis Multi-Function Machining

    A multi-functional machining center precisely processes the central axis, ensuring coaxiality and dimensional accuracy.

  14. 14Rockwell Hardness Testing

    Material hardness is measured using a Rockwell hardness tester, ensuring metal strength and consistency.

  15. 15DU Concentricity Gauge

    Measures the concentricity of DU pistons, ensuring smooth operation and consistent lifespan.

  16. 162.5D Projection System

    Uses a 2.5D projector to inspect part dimensions and geometric accuracy.

  17. 17RA Surface Roughness Measurement

    Measures surface roughness to ensure optimal sliding performance and effective sealing.

  18. 18Shaft Concentricity Gauge

    Checks shaft coaxiality to prevent eccentricity from affecting structural load and operation.

  19. 19Salt Spray Test

    Simulates harsh environments to assess corrosion resistance and ensure product durability.

  20. 20Damping Test

    Conducts dynamic testing of shock absorber damping curves to ensure stable performance and precise tuning.

  21. 21Real Vehicle Testing